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Acid-gas removal Process Flowsheets & Simulations

Explore 2 validated, solved Acid-gas removal simulation flowsheets in MaximaLabs — real components: h2, carbon_monoxide, co2, methanol, methane, h2s. Open any one directly in your browser.

Solved via: PENG-ROBINSON, ENRTL-MDEA-PZ.

Gasfeed
Solvent
liq
gas
gas
rich
ABS
Salesgas
Letdown
Regen
Co2offgas
Leansolvent
Great Plains Synfuels Plant, Beulah, North Dakota, USA

CO2 removal from syngas (Rectisol-style physical solvent)

A CO2-laden syngas stream from gasification/reforming (H2/CO with 25% CO2, the actual Rectisol duty — scrubbing raw syngas ahead of methanol/ammonia synthesis, not treating pipeline natural gas) is sweetened by a cold-methanol physical-solvent absorber (chosen because chemical amine reactions aren't modeled here) down toward synthesis-loop spec, then the rich solvent is regenerated by a pressure letdown into a second flash that flashes the bulk of the absorbed CO2 back off — the same letdown-valve-plus-flash regeneration pattern used for HDA's and methanol synthesis's own dissolved-gas trains. No solvent recycle loop (an honest simplification: the regenerated solvent is reported as a product stream rather than closed back onto the absorber feed). From the ChemSep casebook (CO2 removal from natural gas), adapted to Rectisol's real syngas duty.

8 unit ops • PENG-ROBINSON

17 0

View & open
Sourgas
LEAN
liq
gas
gas
rich
ABS
Treated GAS
Richhx
Letdown
Stripvap
liq
gas
gas
rich
Strip
ACID GAS
LEAN Regen
Gas sweetening unit, Port Arthur, Texas, USA

Refinery acid-gas treating: MDEA/PZ absorber-stripper

Simultaneous CO2 AND H2S removal from a sour natural-gas / refinery off-gas stream by a piperazine-promoted MDEA solvent — the mixed-amine chemistry legacy tools reach for heavy rate-based/OLI add-ons to model. A high-pressure absorber contacts the sour gas with lean MDEA/PZ solvent (both acid gases absorb into the amine); the rich amine is heated and let down to a low-pressure steam stripper that drives the acid gases back off as a concentrated acid-gas stream and regenerates the lean solvent. Runs on the new 'enrtl-mdea-pz' electrolyte package: a generalized speciation (MDEA protonation + piperazine carbamate/dicarbamate + CO2/HCO3-/CO3-- + H2S/HS- + water) with Davies activity — it correctly reproduces piperazine's promotion (the blend holds more CO2 at a given partial pressure than MDEA alone). Honesty notes: this is an EQUILIBRIUM capacity/selectivity model — NOT rate-based, so PZ's kinetic CO2 promotion and MDEA's kinetic H2S-over-CO2 selectivity are not captured; the absorber/stripper are Kremser shortcut columns; the PZ carbamate constants and the H2S path are screening-grade (see flowsim/solver/thermo/enrtl_blend.py); and the lean-amine loop is left OPEN (the regenerated solvent is a product, not closed back onto the absorber — the same honest simplification the 'co2-from-natural-gas' example makes), with makeup steam as the reboiler surrogate. What it genuinely computes: deep sweetening of the gas, the rich CO2/H2S amine loadings, the concentrated acid-gas overhead, and a fully regenerated lean solvent.

10 unit ops • ENRTL-MDEA-PZ

20 0

View & open

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