Ethanol Process Flowsheets & Simulations
Explore 3 validated, solved Ethanol simulation flowsheets in MaximaLabs — real components: ethanol, water. Open any one directly in your browser.
Solved via: UNIQUAC, WILSON, VAN-LAAR.
Ethanol-water rectifier (UNIQUAC)
The ethanol-water rectifier on UNIQUAC — Abrams and Prausnitz's local-composition model with its surface and volume parameters, here on the one binary the package carries regressed parameters for (every other pair falls back to UNIFAC, which the package description says). 30 mol% feed, 20 stages, reflux 2.5, 40% distillate: 75 mol% ethanol overhead and ethanol-free water in the bottoms at 5.7 MW. The cut is kept at 0.40 on purpose: at 0.32 the spec asked for a 94% distillate past the 89.4% azeotrope and the column reported exactly that, and at 0.36 it pinched a hair short of it (balance 5e-3). Compare with the same column on NRTL and Wilson to see how much three regressed models agree on one well-measured pair — a few tenths of a percent in the distillate.
4 unit ops • UNIQUAC
1 0
View & openBeer column: 8% ethanol to 53% (Wilson)
The first column of a distillery on the Wilson equation — the oldest local-composition model, fine for a fully miscible pair like ethanol-water and unable by construction to represent a liquid-liquid split, which is why it is offered for this pair and not as a default. An 8 mol% fermenter beer, 12 stages with the feed near the top (stage 3) as a beer column is run, reflux 1, 15% distillate: 53 mol% ethanol overhead and a stillage bottoms with no ethanol left, 1.37 MW on the reboiler for 100 mol/s of beer. Ethanol-water is the one binary the package carries regressed Wilson parameters for; everything else falls back to UNIFAC.
4 unit ops • WILSON
1 0
View & openEthanol-water heat-and-flash (Van Laar)
The simplest separation there is, on the simplest activity model that still gets a non-ideal pair right: a 40 mol% ethanol-water stream heated to 356 K at 1 atm and flashed adiabatically, on the two-constant Van Laar equation — the oldest of the family, temperature-independent, cheap to fit from a single azeotrope point. What it computes: 55% of the feed vaporizes at 356 K, the vapour at 54 mol% ethanol against 22% left in the liquid, on 2.75 MW of preheat. Ethanol-water is the one pair the package carries regressed constants for; other pairs fall back to UNIFAC.
5 unit ops • VAN-LAAR
1 0
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