Heat rejection Process Flowsheets & Simulations
Explore 2 validated, solved Heat rejection simulation flowsheets in MaximaLabs — real components: ethanol, water, methane, ethane, propane, co2. Open any one directly in your browser.
Solved via: NRTL, PENG-ROBINSON.
Cooling-water tower (Merkel sizing)
A process cooling-water utility: a hot ethanol-water process stream is cooled against cooling water in a counter-current exchanger, and the warmed cooling water is then sent to an evaporative cooling tower that rejects the picked-up heat to ambient air and returns it cold. The tower reports the evaporation + blowdown makeup water and — because the wet-bulb temperature and the water-to-air ratio L/G are given — the Merkel tower characteristic KaV/L a designer sizes the fill to, plus the range (hot→cold water drop, 10 K here) and the approach to the wet-bulb (5 K). Rate a fill against that demand with the standalone Cooling tower (Merkel) analysis tool. Honest scope: the cooling-water side is shown open (supply → exchanger → tower → return); a real plant recycles the return with makeup, and the Merkel model carries Le=1 assumptions.
6 unit ops • NRTL
79 1
View & openGas compressor air-cooled aftercooler (fin-fan)
A natural-gas booster compressor followed by an air-cooled (fin-fan) aftercooler — the standard way to reject compression heat where no cooling water is available. The compressor raises the gas from 8 to 24 atm (hot discharge ~150 °C); the air cooler then rejects that heat to ambient air, cooling the gas back to 49 °C. Unlike a plain cooler, the air_cooler op closes the air side: from the process duty and the 35 °C design ambient it solves the air mass flow (a 15 °C air rise) and reports the fan power from the given fan static pressure. Honest scope: screening air-side model (fixed cp_air, ideal-gas air density, no fin/row geometry rating); an air cooler cannot cool below ambient, so the 49 °C target sits safely above the 35 °C air inlet.
4 unit ops • PENG-ROBINSON
81 0
View & open