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Hydrogenation Process Flowsheets & Simulations

Explore 2 validated, solved Hydrogenation simulation flowsheets in MaximaLabs — real components: benzene, h2, cyclohexane, nitrobenzene, hydrogen, aniline. Open any one directly in your browser.

Solved via: PENG-ROBINSON.

Benzene
Hydrogen
MIX
RXN
SEP
Split
Cyclohexane
Purge
Reference model (ChemSep)

Benzene hydrogenation → cyclohexane

Benzene + 3 H₂ → cyclohexane in a conversion reactor, then a high-pressure flash recovers liquid cyclohexane and recycles the excess hydrogen (with a purge). The classic ChemSep recycle example — exercises reaction + recycle convergence.

8 unit ops • PENG-ROBINSON

17 0

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NB FEED
H2 FEED
MIX
RX
Hpsep
H2 VENT
Vflash
Water OVHD
Aniline Product
Ludwigshafen, Germany

Aniline via nitrobenzene hydrogenation

Vapor-phase catalytic hydrogenation of nitrobenzene (C6H5NO2 + 3H2 -> C6H5NH2 + 2H2O, highly exothermic) with excess hydrogen, a high-pressure flash recovering unreacted H2 as a recycle vent, then a reduced-pressure flash stripping residual water from the crude aniline. Honesty notes: the reactor is a stoichiometric conversion model (98%), not a nitrobenzene-specific rate law — this solver has no curated hydrogenation kinetics for this reaction. The final aniline/water cut is a single-stage flash, not a multi-tray column: aniline and water are a genuinely non-ideal, partially-miscible pair, and this solver's UNIFAC-based decanter (the tool built for exactly that miscibility gap) doesn't have nitrobenzene's group decomposition, so a real plant's decant-then-distill sequence isn't fully modeled here.

9 unit ops • PENG-ROBINSON

18 0

View & open

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