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Petrochemicals Process Flowsheets & Simulations

Explore 2 validated, solved Petrochemicals simulation flowsheets in MaximaLabs — real components: n_heptane, methane, h2, ethylene, ethane, propylene. Open any one directly in your browser.

Solved via: PENG-ROBINSON.

Naphtha FEED
FUEL GAS
process
fuel
proc
flue
Furnace
FLUE Stack
Crack1
Crack2
Crack3
TLE Quench
Primary COOL
Primary SEP
Pygas Heavy
Compressor1
COOL C1
KO1
KO1 Liquid
Compressor2
COOL C2
KO2
KO2 Liquid
Acetylene Hydro
Chill Demeth
Coldflash
TAIL GAS
feed
dist
btms
Qc
Qr
Deeth
feed
dist
btms
Qc
Qr
C2 Splitter
Ethylene Product
Ethane Byproduct
feed
dist
btms
Qc
Qr
Depropanizer
Propylene Product
C4 Butadiene Product
Steam cracker complex, e.g. Linde-licensed olefins plants

Naphtha steam cracker: furnace, quench, compression, cryo train

The full ethylene-plant process shape (steam-methane-cracking's headline technology, e.g. Linde's steam cracking line): a fired-heater convection preheat, a three-reactor lumped pyrolysis furnace, a transfer-line-exchanger quench, a primary fractionator pulling off pyrolysis gasoline, two-stage compression with interstage knockouts, selective acetylene hydrogenation, and a cryogenic cold train (cold-flash light-gas rejection, deethanizer, C₂ splitter, depropanizer) delivering four real products — ethylene, propylene, a butadiene-rich C₄ cut, and a pygas/heavy-ends byproduct — plus an H₂/CH₄-rich tail gas and two knockout condensate streams.

30 unit ops • PENG-ROBINSON

240 2

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Cracked GAS FEED
Solvent Absorber
LEAN Cracked GAS
RICH Solvent Stripper
PURE Acetylene
Stripper Offgas
Illustrative acetylene recovery unit

Acetylene recovery from cracked gas (selective solvent absorption)

The other real use of cracked-gas acetylene: instead of being hydrogenated away as a trace impurity (see naphtha-steam-cracker's ACETYLENE_HYDRO step and patent-c3-selective-hydrogenation), acetylene is deliberately RECOVERED as product when present at high enough concentration — industrially via selective solvent absorption (DMF or NMP preferentially dissolve acetylene over the other light hydrocarbons), then stripped back out to release a pure acetylene stream.

6 unit ops • PENG-ROBINSON

185 0

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