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Refrigeration Process Flowsheets & Simulations

Explore 7 validated, solved Refrigeration simulation flowsheets in MaximaLabs — real components: propane, ammonia, propylene, methane, ethane, n_butane. Open any one directly in your browser.

Solved via: COOLPROP, PENG-ROBINSON.

FEED
MIX
COMP
COND
Valve
EVAP
Split
Purge
Reference model (ChemSep)

Propane refrigeration cycle

A single-stage vapor-compression refrigeration loop: propane vapor is compressed, condensed to subcooled liquid, throttled through a valve, and superheated back to vapor in the evaporator before recycling — a small makeup feed and purge close the mass balance (inspired by ChemSep's Refrigeration_* reference cases).

8 unit ops • COOLPROP

222 0

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FEED
MIX
COMP
COND
Valve
EVAP
Split
Purge
Reference model (ChemSep)

Ammonia refrigeration cycle

A single-stage vapor-compression refrigeration loop using ammonia — the classic industrial (rather than HFC) refrigerant — condensed to subcooled liquid, throttled through a valve, and superheated back to vapor in the evaporator before recycling (inspired by ChemSep's Refrigeration_Ammonia-30C reference case).

8 unit ops • COOLPROP

223 0

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K0
JT0
Cond0
Evap0
Cold-storage terminal, Rotterdam, Netherlands

Ammonia refrigeration (−30 °C)

A closed single-stage ammonia vapor-compression cycle serving a −30 °C load: compressor → ambient condenser → JT valve → evaporator. The charge is set via tear_specs; metrics give duty and work (COP ≈ 2). From the ChemSep casebook (Refrigeration_Ammonia-30C).

4 unit ops • PENG-ROBINSON

224 3

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K0
JT0
Cond0
Evap0
Olefins complex, Baytown, Texas, USA

Propylene refrigeration (−30 °C)

Closed propylene cycle for −30 °C process cooling — the workhorse olefin-plant refrigerant. From the ChemSep casebook (Refrigeration_Propylene-30C).

4 unit ops • PENG-ROBINSON

222 1

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K0
JT0
Cond0
Evap0
Olefins complex, Baytown, Texas, USA

Propylene refrigeration (−50 °C)

The same propylene loop pulled to −50 °C by sub-atmospheric evaporation (0.8 bar) — COP drops as the lift grows. From the ChemSep casebook (Refrigeration_Propylene-50C).

4 unit ops • PENG-ROBINSON

224 0

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⭐ Featured
FEED
Chill
feed
dist
btms
Qc
Qr
Demeth
Residue GAS
NGL Product
NGL recovery plant, Permian Basin, Texas, USA

Deep ethane recovery with propane-refrigerated feed chilling

Associated gas is chilled by an external propane refrigeration package before a demethanizer recovers ethane and heavier as NGL bottoms from a methane-rich residue gas overhead — the cryogenic-chilling role Ortloff's CCS/GSP processes play ahead of the turboexpander in a real deep-ethane-recovery plant. The mechanical refrigeration loop itself (compressor/condenser/valve) isn't separately modeled here; the chiller's duty is represented directly as the feed's cooled outlet temperature (the same honest-simplification pattern used for LNG cold-box examples elsewhere in this library).

5 unit ops • PENG-ROBINSON

223 0

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Gas processing (cold-separator dew-point control)

Cold-separator NGL recovery / dew-point control

A rich natural gas is chilled in the gas/gas exchanger + propane-chiller train (lumped here as one cold box) to -33 degC and let into a cold separator. The heavy hydrocarbons (C3+) drop out as a raw NGL liquid, leaving a leaner sales gas that meets its hydrocarbon dew-point spec — so no more liquid forms as the gas cools in the export pipeline. The cold separator is modelled as an adiabatic flash fed by the chiller, so the single knob (the chill temperature) drives both the NGL recovered and the refrigeration duty: colder recovers more NGL but costs more refrigeration (the built-in sensitivity). Peng-Robinson handles the hydrocarbon VLE; the companion gas-conditioning utilities (hydrate risk, water content, Joule-Thomson choke cooling, and compressor sizing for the sales-gas recompression) quantify the rest of the plant around it.

5 unit ops • PENG-ROBINSON

178 0

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