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Ammonia synthesis loop (Haber-Bosch, ChemSep casebook)

Ammonia synthesisHaber-BoschRecycle loopPurgeEquilibrium reactor
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The classic industrial ammonia loop: fresh syngas joins recycled unconverted gas, reacts over an equilibrium reactor (N₂ + 3H₂ ⇌ 2NH₃) at synthesis conditions, is chilled to condense high-purity liquid ammonia, and the remaining vapor splits into a recycle (back to the loop) and a purge — the purge exists specifically to bleed off the inert argon a single-pass reactor could never consume, which would otherwise concentrate in the recycle forever.

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

Fresh
MIX
RX
COOL
Flash
NH3 Product
Split
Recycle COMP
Purge

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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