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Cryogenic helium recovery / nitrogen rejection

CryogenicsHeliumNitrogen rejectionTurboexpanderNatural gas processing
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A helium-rich natural gas is let down through a real isentropic turboexpander, then cascaded through two cryogenic flash stages (125 K, then 105 K) that progressively concentrate helium in the vapor while methane and nitrogen condense out. Honesty note: helium's near-infinite K-value at these conditions is numerically pathological for this solver's rigorous multi-stage column MESH (verified: even a trace of helium in a column feed reliably crashes or hangs the inside-out/Newton solvers) — so the methane/nitrogen split is modeled as a shortcut recovery-fraction separator, not a tray-by-tray column, and helium enrichment comes from cascaded flash equilibrium alone, not a true nitrogen-rejection distillation column.

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

FEED
Expander
Cool1
Flash1
Cool2
Flash2
Crude HE
Condensate
NRU
N2 Product
Sales GAS

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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