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DME synthesis via reactive distillation

Reactive distillationEtherificationPeng-Robinson
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Methanol dehydrates to dimethyl ether over the reactive stages of a column — reaction and separation in one shell, pulling DME overhead while unconverted methanol and water leave the bottoms (Peng-Robinson EoS avoids the missing UNIFAC group-decomposition for ethers that blocks this under an activity-coefficient package). The conversion is 78%, not 80%: with the distillate drawing 40% of the feed, an 80% conversion makes exactly the 4 mol/s of DME the distillate takes, so it would demand a perfectly pure DME overhead and DME-free bottoms, a split no finite column makes. The stages near the condenser hold almost no methanol, so the reaction runs where the methanol is, on the feed and stripping trays.

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

FEED
feed
dist
btms
RD
DME
BOT

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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