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Ethane steam cracker

Steam crackingEthyleneEquilibrium reactorC2 splitter
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A simplified thermal-cracking train: an equilibrium reactor converts ethane to ethylene + H2 at furnace conditions (1100 K), then a quench, compression, and a cold flash strip the H2 tail gas before a C2 splitter separates ethylene product from unconverted ethane. An equilibrium reactor is used here rather than the kinetic reactor because the latter's concentration term always uses a liquid-phase density (a real gap for a vapor-phase reaction at 1100 K) -- noted, not fixed, out of scope for this example. The C2 splitter needs many stages and high reflux since ethylene/ethane relative volatility is modest. From the ChemSep casebook (ethane cracker).

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

FEED
Crack
Quench
COMP
Cool2
SEP
H2tail
feed
dist
btms
COL
Ethylene
Ethane

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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