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LOHC hydrogen release (methylcyclohexane dehydrogenation)

LOHCHydrogen carrierDehydrogenationRecycle
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A liquid organic hydrogen carrier (LOHC) power train: methylcyclohexane (MCH) is preheated and catalytically dehydrogenated (MCH -> toluene + 3H2, endothermic, equilibrium-limited to ~90% single-pass conversion) to release hydrogen for downstream power generation. A flash drum separates the H2-rich gas from the liquid; a distillation column then recovers the unreacted MCH overhead and recycles it to the reactor feed, closing a real tight liquid recycle loop, while spent toluene leaves the bottoms (to be re-hydrogenated back to MCH off-site, closing the supply-chain loop — out of scope for this dehydrogenation-side flowsheet). Screening-fidelity note: MCH and toluene are genuinely close-boiling (relative volatility ~1.4 under this thermo package at column conditions), so the recycle carries real toluene along with the recovered MCH rather than a sharp cut — a production column would use more stages to purify it further; this shows the recycle topology and its convergence, not an optimized column design.

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

MCH FEED
MIX
Preheater
Dehydro Reactor
GAS LIQ SEP
H2 Product
feed
dist
btms
Toluene Column
Toluene Product

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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