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Methanol synthesis (syngas loop)

Reaction + distillationSyngas loopTwo-stage degassingMethanol
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Low-pressure syngas-to-methanol loop (CO + 2 H2 <-> CH3OH, equilibrium reactor at 80 bar/510 K). The high-pressure separator's crude liquid still carries several mol% dissolved CO2/H2/CO from the reactor loop, so a letdown valve plus a second flash (mirroring the HDA casebook's own SEP-LETDOWN-SEP2 degassing pattern) strips the bulk of it before the atmospheric column — dissolved permanent gas at that scale can otherwise mislead a bubble-point search onto a spurious low-temperature root nowhere near methanol/water's real ~340 K bubble point, so keeping the column's own feed genuinely light on non-condensables is the honest fix, not a thermo-solver workaround. From the ChemSep casebook (Methanol_iecr49p6150).

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

FEED
RX
COOL
SEP
Letdown
SEP2
feed
dist
btms
COL
Purge
Purge2
MEOH
Water

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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