Produced-water scale removal: precipitation + thickener dewatering
Oilfield produced water carries the classic mineral-scale ions — barium and strontium against sulfate (barite BaSO4 / celestine SrSO4, the notorious hard sulfate scales that plug tubing and need milling to remove) plus calcium against carbonate and sulfate (calcite / gypsum). A precipitation stage throws every over-saturated scale mineral at once — the precipitator unit op keyed on its CRC-cited solubility-product table, with each mineral removing BOTH its metal cation and its anion from the water — and a gravity thickener then dewaters the slurry into a dense underflow sludge and a clarified overflow. The barium (the worst offender) comes out essentially completely as barite. Honesty notes: equilibrium Ksp precipitation (B-dot activity, a dilute-liquor solution-volume estimate from the water flow); the minerals precipitate in the solubility-table order, so a sulfate-limited water partitions the sulfate to the least-soluble minerals first (barite and celestine before gypsum) — the physically right ranking, but a screening equilibrium, not a kinetic scale-tendency (Oddo-Tomson / ScaleChem) index. A real scale-management study adds antiscalant dosing and induction-time kinetics; this sizes the removable inventory.
The flowsheet
The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.
The stream table
Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.