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Electrically heated ethane cracker (Linde/BASF/SABIC STARBRIDGE concept)

Electric furnaceSteam crackingDecarbonizationSTARBRIDGE
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The same ethane-to-ethylene thermal cracking chemistry as ethane-cracker, but with the furnace's radiant-coil heating supplied by an electric heater instead of a fuel-gas-fired one -- the real distinguishing feature of Linde's STARBRIDGE technology (demonstrated at industrial scale with BASF and SABIC at Ludwigshafen, 2024): resistive heating elements replace burners, transferring heat to the process coils by radiation 'in a configuration similar to conventional furnaces,' eliminating the furnace's own combustion-derived CO2 emissions (upstream grid emissions aside). Modeled here as a plain electric heater node (no fuel-gas inlet, no flue gas, no combustion stoichiometry) in place of fired_heater's combustion-fired duty -- the honest difference this technology actually is: identical process-side thermal duty and cracking chemistry, a different (electric) heat source with no direct-combustion byproduct stream. Linde's own proprietary heating-element/coilbox design, materials, and thermal efficiency figures are not published and are not fabricated here; the furnace's computed duty is a genuine energy-balance result (electric heater -> real Q required to bring the feed to cracking temperature), not a marketing number.

The flowsheet

The solved topology — every unit op's real duty, conversion, or split, read straight off a genuine converged solve.

FEED
Electric Furnace
Crack
Quench
COMP
Cool2
SEP
H2tail
feed
dist
btms
COL
Ethylene
Ethane

The stream table

Every stream's flow, temperature, pressure, and composition — real converged numbers, not placeholders.

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