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Fine-chemicals solvent recovery, Basel, Switzerland

How to simulate n-hexane / 1-butanol column with no fitted binary (unifac)

A binary the databank has no regressed NRTL parameters for, so the column runs on predictive original UNIFAC from the two molecules' groups alone: 50/50 n-hexane and 1-butanol, 20 stages, reflux 2, 45% distillate. UNIFAC predicts the minimum-boiling azeotrope at 97 mol% hexane and 341.7 K, and the column lands its distillate exactly there (96.7%) with an 88% butanol bottoms — the azeotrope, not the stage count, is what caps the overhead purity, and that is a prediction from group contributions with no data on this pair behind it. Read it as a screening result: original UNIFAC's mean error against fitted binaries in this tree is 0.08 in ln gamma, and an alkane/alcohol pair is in its well-behaved range.

FEED
feed
dist
btms
Qc
Qr
COL
Distillate
Bottoms
  1. 1
    Open the ready-made model

    Open the "n-Hexane / 1-butanol column with no fitted binary (UNIFAC)" model in the MaximaLabs workspace — no install, no license. It loads live on the canvas, ready to edit and run.

  2. 2
    Confirm the thermodynamics

    This process is modeled with the UNIFAC property package over n_hexane, 1_butanol — already selected, so the phase equilibrium and enthalpy are physically consistent from the first run.

  3. 3
    Review the flowsheet

    The flowsheet chains COL. Every block is a real, solvable unit op you can reconfigure on the canvas.

  4. 4
    Run the simulation

    Click Run. The deterministic solver converges the material and energy balances (recycles included) and fills the live stream table — the AI never invents a number.

  5. 5
    Read the results and iterate

    Inspect the converged streams, tweak a spec, and re-run — or ask the AI copilot to explain a result or diagnose a failed solve in plain English.

What you'll build
Thermodynamics
UNIFAC
Components
n_hexane, 1_butanol
Unit operations
COL
Open this model in the workspace

Opens live on the canvas — free, no install.

Explore the model & flowsheet

Frequently asked questions

What does the n-Hexane / 1-butanol column with no fitted binary (UNIFAC) model simulate?
A binary the databank has no regressed NRTL parameters for, so the column runs on predictive original UNIFAC from the two molecules' groups alone: 50/50 n-hexane and 1-butanol, 20 stages, reflux 2, 45% distillate. UNIFAC predicts the minimum-boiling azeotrope at 97 mol% hexane and 341.7 K, and the column lands its distillate exactly there (96.7%) with an 88% butanol bottoms — the azeotrope, not the stage count, is what caps the overhead purity, and that is a prediction from group contributions with no data on this pair behind it. Read it as a screening result: original UNIFAC's mean error against fitted binaries in this tree is 0.08 in ln gamma, and an alkane/alcohol pair is in its well-behaved range.
Which thermodynamic method does it use?
The UNIFAC property package, over n_hexane, 1_butanol — already selected. You can switch the method on the canvas before running.
Which unit operations are in the flowsheet?
It chains COL. Every block is a real, solvable unit operation you can reconfigure, add to, or remove.
Do I need to install software or buy a license?
No. n-Hexane / 1-butanol column with no fitted binary (UNIFAC) runs entirely in your browser on MaximaLabs — free, no install, no license. Open the model to load it live and run the deterministic solver.

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A recovered 1-butanol solvent contaminated with 5 mol% toluene, redistilled to send the toluene overhead: 24 stages, reflux 3, an 8% distillate. There is no fitted toluene/1-butanol binary, so this runs on modified UNIFAC (Dortmund) — the variant that cuts infinite-dilution error from 42% to 16% in this tree, and a dilute contaminant in a solvent is exactly the infinite-dilution regime. Dortmund puts the toluene/butanol azeotrope at 67 mol% toluene (original UNIFAC: 70%), which is why the overhead comes out at 43% toluene rather than pure, and the bottoms at 1.7% toluene — two-thirds of the contaminant removed per pass. The 3-point azeotrope difference between the two variants is the size of the model choice on this pair.

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The ethanol-water column everyone knows, run at 6 atm on the Gᴱ-mixing-rule package: Soave-Redlich-Kwong whose mixture energy parameter comes from NRTL's excess Gibbs energy through the MHV1 rule (Michelsen 1990) instead of a kij — the package built for polar, hydrogen-bonding mixtures at pressure, where a γ-φ activity model is past its ~10 bar ceiling and a plain cubic with van der Waals mixing has no hydrogen bonding at all. A 10 mol% ethanol feed through 16 stages at a reflux ratio of 2.5 gives a 66.7 mol% distillate and an ethanol-free bottoms, 2.6 MW on the reboiler. Read it against NRTL, which at 6 atm is still inside its own range: the two packages put the pressure-shifted azeotrope in different places — 0.88 mol fraction ethanol here, 0.84 on NRTL at 6 atm (0.97 against 0.89 at 1 atm) — so this card shows where the MHV1 rule sits, not a number to prefer over the fitted binary at low pressure. The cut is kept well short of the azeotrope on purpose: at a distillate ratio of 0.12 the profile pinched against it and the column reported exactly that. Each solve is about a minute, because every stage K-value is a Gᴱ mixing-rule evaluation.

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