MaximaLabs

Magnetic separator simulation

ore (+ water) -> magnetics + nonmagnetics (susceptibility partition)

Governing equations

The exact equations the solver works for a magnetic separator — the same math shown in the app's "Theory" panel, not a black box.

R(χ)=11+(χc,eff/χ)s,R=0  (χ≤0)R(\chi) = \frac{1}{1 + (\chi_{c,eff}/\chi)^{s}},\quad R = 0\;(\chi \le 0)
χc,eff=χc (Bref/B)2 (dref/d)n\chi_{c,eff} = \chi_c\,(B_{ref}/B)^2\,(d_{ref}/d)^{n}
χparticle=∑mwm χm\chi_{particle} = \sum_m w_m\,\chi_m
R(χ)R(\chi)
fraction of particles of susceptibility χ reporting to the magnetics
χ\chi
particle mass magnetic susceptibility [m^3/kg]
χc\chi_c
susceptibility captured half at the reference field [m^3/kg]
χc,eff\chi_{c,eff}
effective cut susceptibility at the operating field and size [m^3/kg]
ss
sharpness of the partition
B,BrefB, B_{ref}
operating and reference magnetic field [T]
dref,nd_{ref}, n
reference particle size [m] and size exponent
wm,χmw_m, \chi_m
mass share and susceptibility of mineral m
χparticle\chi_{particle}
particle susceptibility [m^3/kg]

Parameters

mineral_susceptibilities_m3_kg [{mineral: m^3/kg}, required for every mineral], field_t [T, required], cut_susceptibility_m3_kg [m^3/kg, required — captured half at reference_field_t], reference_field_t [T, required], sharpness [-, required]; optional reference_size_m [m] + size_exponent [-, default 2], valuable_mineral + grain_size_m [m], liquid_to_magnetics [0..1, required with a liquid inlet], assay

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