MaximaLabs

Steam cracking, from furnace to C2 splitter

Ethane cracked to ethylene at real furnace-conditions equilibrium, then separated from unconverted ethane in a genuinely high-reflux column.

Furnace-conditions equilibrium crackingCompression + cold flash H2 tail-gas stripHigh-reflux C2 splitter (modest relative volatility)
Ethane
Cracking furnace
Quench
Compressor
Cooler
Cold flash
H2 tail gas
C2 splitter
Ethylene
Ethane (recycle)

The actual dark-mode canvas: ethane cracked to ethylene at furnace conditions, quenched and compressed, then split from unconverted ethane in a high-reflux C2 splitter — the same P&ID symbols you edit in the app.

Furnace equilibrium and a real C2 splitter

The cracking extent comes from real chemical equilibrium at furnace conditions, and the C2 splitter is a full MESH column — ethylene/ethane relative volatility is modest, so it genuinely needs the many stages and high reflux this column runs.

C2H6C2H4+H2,Keq=pC2H4pH2pC2H6\text{C}_2\text{H}_6 \rightleftharpoons \text{C}_2\text{H}_4 + \text{H}_2, \quad K_{eq} = \frac{p_{C_2H_4}\,p_{H_2}}{p_{C_2H_6}}
ini,inhi(Tin)+ΔHrxnξ=ini,outhi(Tout)\sum_i n_{i,in}\,h_i(T_{in}) + \Delta H_{rxn}\,\xi = \sum_i n_{i,out}\,h_i(T_{out})
Ln1+Vn+1+Fn=Ln+Vn,yi,n=Ki,nxi,nL_{n-1} + V_{n+1} + F_n = L_n + V_n, \qquad y_{i,n} = K_{i,n}\,x_{i,n}

Unit ops shipped for this vertical

Equilibrium reactor

Reaction extent set by chemical equilibrium Keq(T), not a fixed conversion.

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Heater / cooler

Duty- or outlet-condition-specified energy-balance stage.

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Compressor

Polytropic compression to pipeline/process pressure.

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Flash drum

Single-stage vapor-liquid equilibrium split at a fixed temperature/pressure.

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Distillation column

Wang-Henke MESH column solver — the same rigorous solve at any scale.

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Live plant integration

Stream furnace outlet temperature, compressor discharge, and C2 splitter reflux from your cracker's OPC-UA server into this flowsheet's twin comparison — deviations from the solved conversion are flagged automatically.

See the Digital Twin platform →

Try it yourself

  • Furnace-conditions chemical equilibrium, not asserted yield
  • Compression + cold flash to strip the H2 tail gas
  • High-reflux C2 splitter for a genuinely modest relative volatility

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