How to simulate ethylene oxide synthesis through to glycol
The full EO/MEG chain in one flowsheet, upstream of the standalone hydration example: ethylene and oxygen react over a silver catalyst to ethylene oxide (low per-pass ethylene conversion, ~10%, is realistic — high conversion pushes the competing total-combustion side reaction, which this model represents as a second reactor consuming a fixed share of the same ethylene at ~80% EO selectivity). A cooled flash condenses EO (and reaction water) from the unreacted ethylene/oxygen/CO₂ vented for combustion-side purge; the condensed EO then hydrates with fresh water to MEG exactly as in the standalone hydration example. No ethylene/O₂ recycle loop (an honest simplification — real plants recycle unreacted ethylene at high ratio).
- 1Open the ready-made model
Open the "Ethylene oxide synthesis through to glycol" model in the MaximaLabs workspace — no install, no license. It loads live on the canvas, ready to edit and run.
- 2Confirm the thermodynamics
This process is modeled with the PENG-ROBINSON property package over ethylene, oxygen, ethylene_oxide, co2, water, ethylene_glycol — already selected, so the phase equilibrium and enthalpy are physically consistent from the first run.
- 3Review the flowsheet
The flowsheet chains 2× MIX1, 3× RXN, 2× Cool1, 2× Degas, COL. Every block is a real, solvable unit op you can reconfigure on the canvas.
- 4Run the simulation
Click Run. The deterministic solver converges the material and energy balances (recycles included) and fills the live stream table — the AI never invents a number.
- 5Read the results and iterate
Inspect the converged streams, tweak a spec, and re-run — or ask the AI copilot to explain a result or diagnose a failed solve in plain English.
- Thermodynamics
- PENG-ROBINSON
- Components
- ethylene, oxygen, ethylene_oxide, co2, water, ethylene_glycol
- Unit operations
- 2× MIX13× RXN2× Cool12× DegasCOL
Opens live on the canvas — free, no install.
Explore the model & flowsheetFrequently asked questions
- What does the Ethylene oxide synthesis through to glycol model simulate?
- The full EO/MEG chain in one flowsheet, upstream of the standalone hydration example: ethylene and oxygen react over a silver catalyst to ethylene oxide (low per-pass ethylene conversion, ~10%, is realistic — high conversion pushes the competing total-combustion side reaction, which this model represents as a second reactor consuming a fixed share of the same ethylene at ~80% EO selectivity). A cooled flash condenses EO (and reaction water) from the unreacted ethylene/oxygen/CO₂ vented for combustion-side purge; the condensed EO then hydrates with fresh water to MEG exactly as in the standalone hydration example. No ethylene/O₂ recycle loop (an honest simplification — real plants recycle unreacted ethylene at high ratio).
- Which thermodynamic method does it use?
- The PENG-ROBINSON property package, over ethylene, oxygen, ethylene_oxide, co2, water, ethylene_glycol — already selected. You can switch the method on the canvas before running.
- Which unit operations are in the flowsheet?
- It chains 2× MIX1, 3× RXN, 2× Cool1, 2× Degas, COL. Every block is a real, solvable unit operation you can reconfigure, add to, or remove.
- Do I need to install software or buy a license?
- No. Ethylene oxide synthesis through to glycol runs entirely in your browser on MaximaLabs — free, no install, no license. Open the model to load it live and run the deterministic solver.
More guides like this
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