Four-stage cascade (≈−190 °C) — a PENG-ROBINSON process flowsheet
Propylene → ethylene → methane → nitrogen cascade reaching ≈81 K — four coupled closed loops, the full ChemSep cascade ladder (Refrigeration_4-Stage-190C). Air-separation-grade cold from stacked vapor-compression cycles.
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- Rigorous PENG-ROBINSON thermodynamics, solved by the same engine every simulation runs on.
- 4 unit operations modeled: 4× K3, 4× JT3, 2× Evap3, 3× CX3.
- Focus areas: Cascade refrigeration, Closed loops, Cryogenics, Nitrogen.
- Thermodynamics
- PENG-ROBINSON
- Components
- ethylene, methane, n2, propylene
- Unit operations
- 4× K34× JT32× Evap33× CX3
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Read the step-by-step guideReproduce this exact result from Python — the real client.get_example() → run_and_wait() path, not a mockup.
from flowsim.sdk import FlowSimClient
client = FlowSimClient()
example = client.get_example("refrigeration-4stage-190c")
sim = client.create_simulation(example["title"], example["flowsheet"])
result = client.run_and_wait(sim["id"])
print(result["status"]) # "converged"
streams = client.streams(sim["id"])Related models
Two-stage cascade (−100 °C)
Propylene + ethylene cascade: the ethylene loop condenses inside a heat exchanger against the evaporating propylene loop and serves a −100 °C load. Two coupled closed cycles. From the ChemSep casebook (Refrigeration_2-Stage-100C).
Three-stage cascade (−150 °C)
Propylene → ethylene → methane cascade to −150 °C: each colder loop condenses against the next-warmer loop’s evaporator. From the ChemSep casebook (Refrigeration_3-Stage-150C).
C3MR LNG liquefaction
A simplified APCI C3MR train: natural gas and the mixed refrigerant are precooled by a closed propane loop, liquefied to 120 K in a multi-stream main cryogenic exchanger against a closed N₂/C₁/C₂/C₃ refrigerant cycle, then let down to storage — LNG at ~115 K. Single-level precool and a single MCHE bundle (a real train uses three propane levels and two bundles); refrigerant charges are set via tear_specs.
TEALARC LNG liquefaction
A simplified Technip TEALARC train: two closed mixed-refrigerant loops — a heavy C₁/C₂/C₃ precool MR that also cools itself in a 4-stream exchanger, and a light N₂/C₁/C₂/C₃ liquefaction MR — bring natural gas to 120 K before letdown to storage (LNG at ~115 K). Both circulations are set via tear_specs; the precool MR runs rich for pinch feasibility (screening fidelity). From the ChemSep casebook (TEALARC).
Snohvit mixed-fluid-cascade LNG liquefaction
A simplified Statoil/Linde MFC train: three independent, cascaded closed refrigerant loops (propane precool, an N₂/methane/ethane liquefaction MR, and an N₂/methane subcooling MR) each condense/precool through the previous stage's cold box before their own JT expansion — the same cross-stage coupling TEALARC uses, one level deeper. Natural gas is cooled 300 K → 255 K → 175 K → 112 K across the three multi-stream exchangers before letdown to LNG storage (~114 K). All three circulations are set via tear_specs. From the ChemSep casebook (Snohvit MFC).
FLNG dual N2-expander liquefaction
A reverse-Brayton (turboexpander, not vapor-compression) liquefaction train — the compact, offshore-friendly FLNG alternative to mixed-refrigerant cycles like C3MR. Natural gas is acid-gas-scrubbed and mol-sieve-dried (fixed-recovery separators, the same simplification the existing carbon-capture example uses for amine treating), then cooled in two cascaded closed nitrogen loops: a warm loop precools the gas and the cold loop's own N₂ charge, and a cold loop finishes the liquefaction to ~113 K in a main cryogenic multi-stream exchanger. Both loops are pure compressor + turboexpander cycles — no phase change in the refrigerant, no JT valves — the real differentiator from every other LNG example here. Single precool level and a single MCHE bundle (a real train uses more); refrigerant charges are set via tear_specs.