MaximaLabs
Back to gallery

CCS Process Flowsheets & Simulations

Explore 3 validated, solved CCS simulation flowsheets in MaximaLabs — real components: n2, methane, ethane, propane, co2, water. Open any one directly in your browser.

Solved via: PENG-ROBINSON.

⭐ Featured
Field GAS
LEAN
liq
gas
gas
rich
ABS
Richhx
Letdown
Stripvap
liq
gas
gas
rich
Strip
LEAN Regen
ACID KO
KO Water
CO2 K1
CO2 IC1
CO2 DRY
CO2 DRY Water
CO2 K2
CO2 IC2
CO2 PUMP
CO2 Injection
Amine WASH
WASH LIQ
1
2
3
4
5
6
1
2
3
4
5
6
E1
K1
Cond1
JT1
1
2
3
4
5
6
1
2
3
4
5
6
MCHE
K2
AC
JT2
JTN
DRUM
LNG
BOG
Gorgon LNG, Barrow Island, Western Australia

High-CO2 LNG with amine capture and CO2 reinjection

One 5.3 Mtpa LNG train on a reservoir whose gas is 14 mol% CO₂, where the CO₂ is not vented but compressed to dense phase and injected — 2.8 Mtpa of it, at 200 bar, which is the scale that makes this a storage project rather than a gesture. Two things make this different from every other LNG example here. First, the acid-gas removal is real chemistry, in the same flowsheet as the cryogenics: per-node thermo_overrides run the absorber, the rich/lean loop and the stripper on the 'enrtl-mdea-pz' electrolyte package (MDEA protonation + piperazine carbamate/dicarbamate speciation) while the gas train and the cold end run Peng-Robinson — the amine unit and the MCHE are not two models bolted together, they are one solve. Second, the CO₂ goes somewhere: the stripper overhead is knocked back, two-stage compressed with interstage cooling and drying, and pumped to 200 bar as a ~96 mol% dense-phase stream ready for a reinjection well, rather than leaving as a vent. The sweet gas is water-washed, dried and liquefied in the C3MR cold end to LNG at ~116 K.

32 unit ops • PENG-ROBINSON

108 0

View & open
FEED
Reformer
Cool1
WGS
Cool2
Knockout
Water OUT
Co2cap
Captured CO2
BLUE H2
Blue-H2 / CCS plant, Teesside, United Kingdom

Blue hydrogen: SMR + water-gas-shift + CO2 capture

A low-carbon (blue) hydrogen train: steam-methane reforming converts natural gas + steam to syngas (CH₄ + H₂O <=> CO + 3H2) at 1123 K, a water-gas-shift reactor converts the CO with more steam to extra H₂ + CO₂ (CO + H₂O <=> CO₂ + H₂), the gas is cooled, the process water knocked out, and 96% of the CO₂ is captured as a pure stream for sequestration/EOR (the CCS that makes the hydrogen 'blue'). Both reactors are solved to real chemical equilibrium (partial-pressure basis) rather than a fixed conversion.

10 unit ops • PENG-ROBINSON

226 1

View & open
FEED
Reformer
Cool1
WGS
Cool2
Knockout
Water OUT
LEAN
liq
gas
gas
rich
ABS
BLUE H2
RICH Amine
Blue-H2 / CCS plant, Teesside, United Kingdom

Blue hydrogen with rigorous amine capture (multi-thermo)

The blue-hydrogen train done properly: steam-methane reforming and water-gas-shift run on a cubic gas EoS (Peng-Robinson), while the CO₂ capture runs on the rigorous electrolyte amine package (MDEA/piperazine 'enrtl-mdea-pz') — two thermo methods in one flowsheet, via per-node thermo_overrides. This is what legacy tools do with a property-method 'section' and what the plain 'blue-hydrogen-smr-ccs' showcase couldn't (one package per flowsheet forced a component-separator stand-in for the capture). Here the shifted syngas is contacted with a lean MDEA/PZ solvent in an absorber that removes the CO₂ by real reactive equilibrium (H₂/CO/CH₄ pass through as insoluble gases), delivering ~94% H₂ with the CO₂ driven to trace and a rich amine at a realistic ~0.7 mol CO₂/mol amine loading.

11 unit ops • PENG-ROBINSON

226 6

View & open

Stop fighting legacy software. Build your first flowsheet in 60 seconds.