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Propylene Process Flowsheets & Simulations

Explore 4 validated, solved Propylene simulation flowsheets in MaximaLabs — real components: propane, propylene, h2, n_heptane, methane, ethylene. Open any one directly in your browser.

Solved via: PENG-ROBINSON.

FEED
PDH
Coolbox
Flash
Propylene Product
H2 Offgas
PDH complex, Baytown, Texas, USA

Propane dehydrogenation cold box

Propane dehydrogenation (PDH) to propylene over a Pt/Cr catalyst, followed by a cold-box separation recovering liquid propylene from the H₂-rich reactor off-gas, after US Patent 6,333,445 (Chart Inc., 2002). The refrigeration loop itself is not modeled — the cold box is represented here as a net cooling duty to condense the propylene, a bounded simplification. Unreacted propane recycle is not modeled either (reported as its own product stream).

6 unit ops • PENG-ROBINSON

226 0

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K0
JT0
Cond0
Evap0
Olefins complex, Baytown, Texas, USA

Propylene refrigeration (−30 °C)

Closed propylene cycle for −30 °C process cooling — the workhorse olefin-plant refrigerant. From the ChemSep casebook (Refrigeration_Propylene-30C).

4 unit ops • PENG-ROBINSON

222 1

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K0
JT0
Cond0
Evap0
Olefins complex, Baytown, Texas, USA

Propylene refrigeration (−50 °C)

The same propylene loop pulled to −50 °C by sub-atmospheric evaporation (0.8 bar) — COP drops as the lift grows. From the ChemSep casebook (Refrigeration_Propylene-50C).

4 unit ops • PENG-ROBINSON

224 0

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Naphtha FEED
FUEL GAS
process
fuel
proc
flue
Furnace
FLUE Stack
Crack1
Crack2
Crack3
TLE Quench
Primary COOL
Primary SEP
Pygas Heavy
Compressor1
COOL C1
KO1
KO1 Liquid
Compressor2
COOL C2
KO2
KO2 Liquid
Acetylene Hydro
Chill Demeth
Coldflash
TAIL GAS
feed
dist
btms
Qc
Qr
Deeth
feed
dist
btms
Qc
Qr
C2 Splitter
Ethylene Product
Ethane Byproduct
feed
dist
btms
Qc
Qr
Depropanizer
Propylene Product
C4 Butadiene Product
Steam cracker complex, e.g. Linde-licensed olefins plants

Naphtha steam cracker: furnace, quench, compression, cryo train

The full ethylene-plant process shape (steam-methane-cracking's headline technology, e.g. Linde's steam cracking line): a fired-heater convection preheat, a three-reactor lumped pyrolysis furnace, a transfer-line-exchanger quench, a primary fractionator pulling off pyrolysis gasoline, two-stage compression with interstage knockouts, selective acetylene hydrogenation, and a cryogenic cold train (cold-flash light-gas rejection, deethanizer, C₂ splitter, depropanizer) delivering four real products — ethylene, propylene, a butadiene-rich C₄ cut, and a pygas/heavy-ends byproduct — plus an H₂/CH₄-rich tail gas and two knockout condensate streams.

30 unit ops • PENG-ROBINSON

239 2

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